An ASME B16.5 threaded flange is designed with internal tapered threads that connect to externally threaded pipes, providing a reliable non-welded joint for systems where welding is impractical or prohibited. This flange type is widely used in petrochemical, chemical, and utility pipelines that require safe and removable connections.

How Threaded Flanges Work and When They Are Used
Threaded flanges screw directly onto the pipe end, forming a sealed connection without welding heat. They are ideal for flammable or explosive environments, temporary systems, and piping that may need frequent maintenance.
Threaded Types: NPT vs BSPT
•NPT (National Pipe Thread, tapered) — Most common in American systems
•BSPT (British Standard Pipe Taper) — Common in Asia, Middle East, Europe
Pressure Ratings: Class 150–2500
Threaded flanges follow the ASME B16.5 pressure–temperature rating tables. Higher classes allow higher allowable working pressures.
Typical Allowable Pressures at 38°C
| Pressure Class | Allowable Pressure (approx.) |
| Class 150 | 285 psi |
| Class 300 | 740 psi |
| Class 600 | 1480 psi |
| Class 900 | 2220 psi |
| Class 1500 | 3705 psi |
| Class 2500 | 6200 psi |
Class 150 Threaded Flange Dimension

| Nominal Pipe Size | A | C | D | E | F | G | H | I | J | |
| inch | mm | mm | mm | mm | mm | mm | mm | Holes | mm | mm |
| 1/2 | 21.30 | 88.90 | 11.20 | 15.70 | 15.70 | 30.20 | 35.10 | 4 | 15.70 | 60.45 |
| 3/4 | 26.70 | 98.60 | 12.70 | 15.70 | 15.70 | 38.10 | 42.90 | 4 | 15.70 | 69.85 |
| 1 | 33.40 | 108.0 | 14.20 | 17.50 | 17.50 | 49.30 | 50.80 | 4 | 15.70 | 79.25 |
| 11/4 | 42.20 | 117.3 | 15.70 | 20.60 | 20.60 | 58.70 | 63.50 | 4 | 15.70 | 88.90 |
| 11/2 | 48.30 | 127.0 | 17.50 | 22.40 | 22.30 | 65.00 | 73.15 | 4 | 15.70 | 98.60 |
| 2 | 60.30 | 152.4 | 19.10 | 25.40 | 25.40 | 77.70 | 91.90 | 4 | 19.10 | 120.7 |
| 21/2 | 73.00 | 177.8 | 22.40 | 28.40 | 28.40 | 90.40 | 104.6 | 4 | 19.10 | 139.7 |
| 3 | 88.90 | 190.5 | 23.90 | 30.20 | 30.20 | 108.0 | 127 | 4 | 19.10 | 152.4 |
| 31/2 | 101.60 | 215.9 | 23.90 | 31.75 | 31.75 | 122.2 | 139.7 | 8 | 19.10 | 177.8 |
| 4 | 114.30 | 228.6 | 23.90 | 33.30 | 33.30 | 134.9 | 157.2 | 8 | 19.10 | 190.5 |
| 5 | 141.30 | 254.0 | 23.90 | 36.60 | 36.60 | 163.6 | 185.7 | 8 | 22.40 | 215.9 |
| 6 | 168.30 | 279.4 | 25.40 | 39.60 | 39.60 | 192.0 | 215.9 | 8 | 22.40 | 241.3 |
| 8 | 219.10 | 342.9 | 28.40 | 44.50 | 44.50 | 246.1 | 269.7 | 8 | 22.40 | 298.5 |
| 10 | 273.00 | 406.4 | 30.20 | 49.30 | 49.30 | 304.8 | 323.9 | 12 | 25.40 | 362.0 |
| 12 | 323.80 | 482.6 | 31.75 | 55.60 | 55.60 | 365.3 | 381.0 | 12 | 25.40 | 431.8 |
| 14 | 355.60 | 533.4 | 35.10 | 57.15 | 57.15 | 400.1 | 412.7 | 12 | 28.40 | 476.3 |
| 16 | 406.40 | 596.9 | 36.60 | 63.50 | 63.50 | 457.2 | 469.9 | 16 | 28.40 | 539.8 |
| 18 | 457.20 | 635 | 39.60 | 68.30 | 68.30 | 505.0 | 533.4 | 16 | 31.75 | 577.9 |
| 20 | 508.00 | 698.5 | 42.90 | 73.15 | 73.15 | 558.8 | 584.2 | 20 | 31.75 | 635.0 |
| 24 | 609.60 | 812.8 | 47.80 | 82.60 | 82.60 | 663.4 | 692.2 | 20 | 35.10 | 749.3 |
If you’d like to see dimensions for other grades, click the link below.
Class 300 Threaded Flange Dimension
Class 400 Threaded Flange Dimension
Class 600 Threaded Flange Dimension
Class 900 Threaded Flange Dimension
Class 1500 Threaded Flange Dimension
Class 2500 Threaded Flange Dimension
Threaded Flange Material Options
ASTM A105/A105N for carbon steel
ASTM A182 F304/304L,F316/F316L,F904L for stainless steel
ASTM A350 LF2,LF3 for low tempreture steel
ASTM A694 F42,F46,F52,F56,F65,F70 for pipe line steel
ASTM A182 F5,F9,F11,F12,F22,F91,F92 for alloy steel
Advantages Compared with Weld Neck and Slip On Flanges
•No welding, reducing heat-affected zones
•Faster and easier installation
•Lower labor and equipment costs
•Easy disassembly for maintenance
•Suitable for low- to medium-pressure applications
Threaded Flange Selection Guide
•Determine operating pressure and temperature.
•Choose pressure class based on pressure-temperature rating.
•Select material according to corrosion, mechanical, and temperature requirements.
•Match thread type (NPT/BSPT) to pipe.
•Verify dimensions and tolerances per ASME B16.5 tables.
•Consider maintenance and installation environment for optimal performance.
Conclusion
ASME B16.5 threaded flange provides a reliable, removable, and economical connection for low- to medium-pressure piping systems. Correct selection of pressure class, material, and thread type ensures safety, leak-tight performance, and long-term durability in diverse industrial environments
FAQ
How do threaded flanges connect pipes?
Threaded flanges connect pipes by matching their internal tapered threads to the pipe’s external threads; as the flange is screwed on, the taper creates a tight mechanical seal, often enhanced with a gasket between mating flanges, providing a reliable, leak-resistant, non-welded connection suitable for low- to medium-pressure pipelines.





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